Table 1: Direct Access to
the Sub-Disciplines of Aerospace Engineering
DESIGN-CENTERED INTRODUCTION TO
AEROSPACE ENGINEERING
8. SELECTING ENGINES: INTRODUCTION TO PROPULSION

Picture:
Courtesy,
Pratt&Whitney
GESP.
As a thumb rule, the takeoff maximum thrust available must be around
30% of the gross weight. Here it means that the thrust must be 204,000
lbs. For airliners, takeoff is the most demanding thrust condition, so
it drives the selection of the engines.
There are several ways to get the 204,000 lbs. We can't
use just one engine: there are none big enough, and we certainly don't
want to worry about what happens if it quits. We also don't want to use
a large number of engines, because this would greatly increase the complexity,
and add all the weight of those parts which must be duplicated for each
engine. Modern airliners use 2, 3 or 4 engines, and the trend appears to
be towards using just 2 engines if possible.
Some new engines are:
Pratt & Whitney 4084: Rated thrust of 77,200 lbs.
Pratt & Whitney 4090: 90,000 lbs.
General Electric GE90: 90,000 lbs.
Rolls-Royce Trent 890: 90,000 lbs.
If we go for any of these, we will have to pich two of
them plus a third engine, or face an unhappy prospect of an underpowered
airliner.
We will select the UGA-98, rated at 110,000 lbs, and
use two of them. This engine is expected to be available by the Year 2007,
well in advance of the roll-out date of the GT2010. Now before we go further,
lets see how jet engines work.
HOW JET ENGINES WORK
Jet engines work using the Gas Turbine Cycle, a process
which consists of the following 4 steps:
1) Compression:
Air enters the engine at pressure P1, and
is compressed to a very high pressure P2. This is done by doing
work on the air using the rotating blades of a fan and a compressor. The
temperature also rises as the air is compressed.
For the GT2010, we will assume that this Overall Pressure
Ratio is 50.
2) Heat addition:
Heat is aded to this high-pressure air by burning fuel
in it. The pressure remains constant, and the temperature rises to a high
level (the highest in the engine), called the "Turbine Inlet Temperature".
This temperature is controlled by varying the amount of fuel added. If
the air temperature stays higher than this for extended periods, the turbine
blades will get weakened and may fail. On modern military engines, this
temperature may be more than 2000K. For the UGA-98, we are going to assume
that the Turbine Inlet Temperature is 2100K at the maximum thrust condition.
3) Expansion and Work Extraction
The hot, high pressure air is allowed to blow out through
a turbine, and then a nozzle. The turbine is forced by the air to spin
at high speeds, driving the compressor and fan. This takes work out of
the air, lowering its pressure and temperature. Some engines have a propeller,
instead of a fan. The air then blows out a a jet, with a velocity uE
and static pressure PExhaust = PA.
4) Cooling:
To complete the cycle, we must consider the cooling of
air (constant-temperature heat release) in the atmosphere before the next
jet aircraft comes along and gulps it in. However, since we don't directly
pay for this step inside the engine, we don't consider it much.
Thrust
Thrust is calculated using Newton's Second Law of motion.
Let's say that the flight speed of the aircraft (and
thus the engine) is U
a. So, the engine gulps in

kilograms per second, moving at u
a with respect to the engine.
It adds

kilograms of fuel per second. All of this mass blows out of the exhaust
at u
E meters per second.
(From
Pratt & Whitney GESP). This shows an engine with a convergent-divergent
nozzle (which means that the exhaust is supersonic). The blue glow is due
to the presence of ions of OH, produced during the reaction where hydrocarbons
react with the oxygen in air and get converted to carbon dioxide and water
vapor. The bright glow from inside the engine is due to components getting
heated up.
Rate of change of momentum of the fluid through the engine
per second is:
. Or, if we define a fuel-to-air ratio
,
Rate of change of momentum =
. This must be equal to the thrust. Thus,
Thrust
.
So we see that the function of the jet engine is to increase
the momentum of fluid passing through it. There are many ways of doing
this. You don't have to pass all of the air through the "core" of the engine
where the fuel is burned and the turbine is placed. Enough air must go
through the core to add heat and drive the turbine so that it drives the
compressor, and the fan or propeller. The air going through the fan or
propeller also gets accelerated; this is called the Bypass air.
Now thrust is:
where H and C refer to the hot and cold flows respectively.
From this equation we see that we can get the same thrust
in 2 ways:
1) Accelerate a small amount of air through a large velocity
difference.
2) Accelerate a large amount of air through a small velocity
difference.
Different types of engines use different combinations of
these.
a) Rockets:
In the case of rockets, we also have to consider the "pressure
thrust" in addition to the "momentum thrust". The exhaust of a rocket comes
out highly supersonic, and expands down to the atmospheric pressure, which
may be very low or even zero if the rocket is at a high altitude or in
outer space. When the exhaust is supersonic, (meaning flowing faster than
the speed of sound) there is no way for the "news" to propagate into the
nozzle on what the ouside pressure is, so the exhaust jet will not adjust
to this pressure before it comes out of the nozzle exit. The pressure thrust
is basically the force due to the difference in pressure between the exhaust
plane and the outside, acting on the exhaust area. Also, in the case of
the rocket, there is no incoming mass flow rate: the mass flow rate going
through the nozzle is entirely composed of fluid which originated inside
the rocket.
From
P&W, GESP.
This is a rocket engine from United Technologies Corporation's Chemical
Systems Division. As seen below, the rocket engine consists of the pumps
to take the fuel and oxidizer from the tanks (see the orange thing in the
picture above), a combustion chamber, a section which converges down to
a narrow "throat", and then a large expanding nozzle where the flow becomes
faster than the speed of sound. The fuel-oxidizer mixture thus starts out
at zero velocity with respect to the vehicle (since it is carried on board),
and is then accelerated to a high exhaust velocity. There is thrust produced
by this change in momentum, and there is also thrust produced when the
supersonic exhaust flow encounters the outside environment, where the pressure
may be much lower. We can group these two sources of thrust together, divide
the total by the mass flow rate of gas exiting the nozzle, and the result
has units of velocity. We call this the "effective exhaust velocity", cE.
= mEcE.
http://www.pratt-whitney.com/gesp/gov.html
b) Ramjet
Here the air is allowed into the engine through an intake,
while the ramjet is flying a a high Mach number (typically above 0.6, mostly
supersonic, up to Mach 8.). As the air slows down inside the engine, its
pressure goes up, and since the Mach number is so high, the pressure rise
is very large. Thus without using a mechanical compressor, a high pressure
ratio is achieved. The air is added to the fuel inside the engine and heat
is released by burning. The hot high-pressure gases are exhausted through
a nozzle. Since the flight speed is supersonic, the exhaust Mach number
is also supersonic. Hence, like the rocket engine, the exhaust pressure
here too will probably be different from the ambient pressure, so that
there is a large pressure thrust term.

Obviously, a pure ramjet engine cannot start from rest
and accelerate: at rest there is no compression. Typically, ramjets are
used as a second stage of an engine which starts out either as a turbojet
(as in the case of the SR-71) or as a rocket, as in the case of some missiles.
One interesting type of hybrid engine is one where the vehicle starts out
using a solid rocket engine and accelerates to a speed where the ramjet
can start operating. As the rocket propellant burns, space is opened up
in the combustion chamber, and intake doors are opened to allow air to
come in. Liquid fuel may be injected into the combustion chamber to continue
the ramjet mode of operation, and to provide better control of thrust.
c) Turbojets, Turbofans, and Turboprops
Turbofan engines from Pratt&Whitney, with different diameters. http://www.pratt-whitney.com/gesp/gov.html
The figure above shows the stations and nomenclature which we will
use in the following analysis.
where the pressure thrust term is only active when the engine is operating
at high Mach numbers and high altitudes where the exhaust is supersonic.
The aircraft above has Turboprop engines, where the majority
of the work extracted from the flow by the turbine is fed to a gearbox
(to reduce the rotational speed down to propeller speeds), and then used
to run a propeller.
Some Notes on Engine Design
1. Thermodynamics shows that the efficiency in converting
heat to work is highest when the heat is added at the highest possible
pressure.

. Hence modern engines have high Overall Pressure Ratio P
B/P
A.
Even when this ratio is 40, note that the thermal efficiency, as computed
above, is only 65%.
2. The Propulsive Efficiency measures the efficiency
in converting the kinetic energy of the fluid (air) to thrust.

. This is maximized by driving the exhaust velocity as close as possible
to the flight speed u.
3. Thrust Specific Fuel Consumption of an engine
.
Specific fuel consumption of an aircraft (SFC) is the fuel
consumed per distance traveled. Obviously, we want SFC and TSFC to be as
small as possible.
Thrust Lapse Rate
We see that thrust is produced by gulping in air and accelerating
it. Thrust is proportional to the mass flow rate of air, and to the velocity
difference produced by the engine. Now, mass flow rate is proportional
to the distance traveled per unit time, and to the density of the air,
and to the area of the "streamtube", the air inside which is ingested into
the engine.
As we go up in the atmosphere, the density decreases.
So, for a given flight speed, thrust decreases as altitude increases. This
rate of decrease is called the thrust lapse rate.
Specific Fuel Consumption changes mainly with speed
for a given aircraft.
From the data given in the text by Shevell (p. 338-339),
the following empirical expressions can be developed for large turbofan
engines of the type envisaged for the GT2010:
Thrust Lapse Rate:
Thrust at altitude = (Static Thrust at sea-level)
*(0.45-0.17*10-4*(altitude-5000)), altitude in meters.
Below 5000 meters, if you don't have any better data, assume that
the thrust varies linearly, as follows:
Calculate the thrust at 5000 meters using the above formula. Then,
use the following expression:
Thrust at a given altitude = [thrust at sea-level] -
[(thrust at sea-level - thrust at 5000meters)]*[altitude/5000].
The variation of thrust with Mach number is milder than
the variation with altitude. The expression is not monotonic (i.e., it
does not just keep increasing, or keep decreasing, with increasing
Mach number), so it is not attempted here.The variation can be calculated
quite easily using the Propulsion course material (click on the Propulsion
course from the list at the very beginning of the Introduction Page), but
don't try it without learning the thermodynamics and "isentropic flow"
material in that course.
Specific Fuel Consumption (sfc) = 0.55 + (0.65 - 0.4)/0.35*(M-0.3)
for 0.3< M <0.85
This expression is obtained using the data in Shevell for
sfc vs. bypass ratio (which is based on 1970s technology) and then reducing
the sfc by 10% to aniticipate technology advances.